Washdown and CIP room floors in Phoenix plants get wet, scrubbed and chemically cleaned every shift, and that's hard on concrete and brick. When the floor starts breaking up around the drains, the grout washes out or the brick comes loose, you have a sanitation problem and a safety problem in the same room. We rebuild these floors inside your shutdown window, including new slabs and urethane cement flooring.
When You Need Washdown & CIP Room Floors
You need this work when the floor has broken up near drains or trenches, when water stands instead of running to the drain, when brick or tile has come loose or the grout has washed out, or when the floor surface has worn rough and is hard to clean.
These floors fail from the top and the bottom. Cleaning wears the surface, and water that gets through cracks softens what's underneath. Every week it stays open, more water gets in and more of the floor fails.
CIP rooms and washdown areas also see cleaning chemicals and hot water every day. Brick floors set in mortar were common in older plants, and when the setting bed underneath fails, the brick starts to rock and lift. Patching one brick at a time rarely keeps up.
Our Washdown & CIP Room Floors Process
We walk the room with your team, check the drains and slopes, and confirm the shutdown window and food-safety and access rules. You get a written bid within 24 hours.
At an ice cream plant, we did exactly this in the CIP room. We removed the failed brick floor and its setting bed, poured a new slab and installed urethane cement flooring with a cove base where the floor meets the wall, which leaves no corner for water and dirt to sit in.
We slope the new floor to the drains, use fast-setting materials where the schedule calls for them, and clean up so the room is ready to be sanitized and put back into service.
Washdown & CIP Room Floors Cost in Phoenix
Cost depends on the size of the room, what has to come out (brick, tile or concrete), how much base repair is needed, the drains and slopes, the flooring system and the shutdown schedule.
You get a written bid listing every step, and the price is fixed to that scope.
We'll ask about your sanitation rules before the job: what has to be covered, where our crew can walk, and what cleanup the room needs before your team takes it back. That goes into the schedule in the bid, so the room is handed back ready for your own cleaning and inspection.
If a trench drain or floor drain in the room is part of the problem, we can rebuild the concrete around it in the same shutdown, so the floor and the drains are fixed together.
Why Choose Us
We're a family-run Phoenix concrete contractor, licensed by the Arizona Registrar of Contractors under ROC #330542 for concrete (CR-9), bonded and insured, with the license number printed on every bid. We walk most jobs the same week you call and send a written bid within 24 hours. The price is fixed to the written scope, and if we uncover something hidden we stop and ask before any extra work. Every floor carries a 1-year workmanship warranty, and our owner and crew speak English and Spanish.
A failing washdown floor gets worse every shift. Call (480) 495-1732 and we'll walk it this week and send a written bid within 24 hours.
Washdown and CIP room floors are one part of our food and beverage plant concrete work in Phoenix.